During work related to the improvement of adjoining territories or the preparation for construction, specialized technical means are often used. One of such technical means is a vibrating plate. It should be noted that such equipment is indispensable for repairs, private and industrial construction.
Thanks to such a tool, ramming and compaction of various bulk materials is carried out in a short period of time. Also, such equipment is suitable for compacting various types of soil and soil.
Often, vibratory plates are used for preliminary preparatory measures during the laying of paving stones, sidewalks, during repairs or during road construction. The editors of the site "bestx.htgetrid.com/en/" have prepared for your attention a rating of high-quality, best new vibratory plates as of 2020.
Content
- 1 What are these devices for?
- 2 Equipment specifications
- 3 Types of vibrating plates
- 4 What is the difference between a vibratory plate and a vibratory rammer
- 5 The best models of vibrating plates for 2020
- 6 Review of the best petrol-powered models
- 7 Rating of the best, quality diesel models
- 8 Rating of the most reliable models with an electric drive
- 9 Overview of the most popular hydraulically driven models
What are these devices for?
Vibratory plates are special vibrating machines that are used to perform compaction work on a wide variety of materials. In addition, this construction equipment is perfect for ramming different types of soil or soil.
The principle of operation of such equipment consists in vibration vibrations of a special mechanism that acts directly on the upper ball of materials. Due to their weight and strong vibrations, vibrating plates in a short period of time, without the use of physical efforts on the part of the operator, are able to tamp and compact loosened, loose surfaces.
Compaction and ramming of materials is carried out as follows: under the influence of strong vibrations, small, small particles of soil begin to change their location and fall down. As a result, the level of density of the lower layer increases, on the surface itself there are larger particles, the space between which is filled with a smaller fraction of soil material.
Often, vibratory plates are used during asphalting roads, when the use of full-size large construction equipment is difficult or ineffective. It should be noted that these building units are constantly used on construction sites.
For example, vibratory plates are actively used for soil compaction during the laying of paving slabs, during the repair or construction of highways and the laying of railways. Thanks to their use, it is possible to compact areas containing sand, natural stone or gravel.
Equipment specifications
The vibrating plate, like any other construction equipment, functions due to the well-coordinated work of several units, parts, and mechanisms. The design of such devices consists of:
- Working plate.It is a flat, flat bottom made of metal. Due to translational vibrational vibrations, it acts on materials that are compacted or rammed.
- Vibrator (vibration exciter). Refers to the main mechanism of this construction equipment. Responsible for the process of generating vibrations, which are fed directly to the plate itself. Basically, the vibrator is made in the shape of a cylinder. It contains special debalance shafts.
- Frame and engine. The engine is mounted on the surface of a motor frame equipped with shock absorbers. Thanks to the V-belt transmission, the pulley is connected directly to the shaft itself, located on the shaft of the vibration exciter.
- Drove. It is the tool handle, thanks to which the operator controls the direction of his movement.
It should be noted that some manufacturers equip their models with special accessories and equipment. However, regardless of the configuration, all models of vibrating plates work according to the same principle. Often, some units are equipped by manufacturers with such additional equipment as water tanks, special transport wheels. They can be equipped with shock-absorbing gloves and special mats that absorb vibrations that arise.
Material
During the manufacture of various structural elements of vibrating plates, as a rule, a material such as steel is used. This is due to the fact that it has high resistance to strong vibration loads. In some devices, the vibrator body or carrier can be made of aluminum. Wear-resistant steel or cast iron is used in the manufacture of the working platform. This is due to the fact that it is these materials that are less susceptible to severe wear.
On a note! When choosing a model that is equipped with a plate made of cast iron, it is always recommended to check the metal grade before purchasing. This is due to the fact that cheap cast iron of poor quality under heavy loads can quickly become cracked and chipped when compacting dense, coarse materials such as gravel.
engine's type
An electric motor or an internal combustion engine can be installed on such construction equipment as vibrating plates. Apparatus equipped with electric motors are best used for work in confined spaces. This is due to the fact that no exhaust gases are emitted during their operation.
However, the disadvantage of units that are powered by an electric motor is that they have a limited radius of operation. In addition, they need a power supply to function. It should be noted that machines operating on an electric drive have much lower power indicators compared to devices that operate using an internal combustion engine.
The most powerful machines are those equipped with diesel or gasoline engines. The most popular among the majority of consumers are devices running on gasoline engines, since they are easy to operate. In addition, such devices can be actively operated in the winter season. Diesels are much less common on such equipment. As a rule, they are installed on large-sized vibrating plates with a large mass.
Types of vibrating plates
| A type | Weight (kg) | Description |
|---|---|---|
| Ultralight | Up to 75 | It is a construction equipment of an amateur household class, which is capable of compacting soil, the thickness of which is no more than 150 mm. Perfect for simple landscaping, path laying. |
| Easy | 75-90 | They are versatile devices capable of compacting a layer of soil, the thickness of which is about 200-250mm. Suitable for the tasks of laying large volumes of paving slabs. Such devices are often used during patching of the roadway. |
| Middle | 90-140 | They are used for compaction of soil up to 300 mm thick.Devices belonging to this category cannot be used while laying paving slabs. As a rule, they are used when backfilling the foundation or for layer-by-layer compaction, ramming of the road base. |
| Heavy | More than 140 | Machines weighing more than 200 kg are considered industrial equipment. As a rule, they are used in those cases when it becomes necessary to compact a large layer of soil, sand, rubble at the construction site. |
What is the difference between a vibratory plate and a vibratory rammer
Some users mistakenly believe that vibratory plates and vibratory rammers are one and the same device. However, when looking at the functionality and specifications of these two different types of construction equipment, it should be noted that they differ from each other:
- The volume of work performed. Vibratory rammer is used in cases where there is a need for light, uncomplicated compaction work. Vibratory plates, depending on their class, can be used to perform tasks of any complexity. As a rule, such construction equipment is used in cases where it is impractical or impossible to use large-sized ramming equipment.
- Human factor. The operator must always keep the rammers in an upright position.
- Dimensions. Vibrating feet on rammers do not take up a lot of space, so they do not need to first clear the workplace.
It should be noted that vibratory rammers are used to perform a variety of works in problematic, difficult places. This is due to the fact that they have small dimensions and a small ramming surface.
The best models of vibrating plates for 2020
How to choose which device is better to buy? Buying a vibrating plate should be based on the tasks and goals that will be performed with its help. It should be noted that models of a universal type of such construction equipment do not exist. For example, for paving asphalt, in order to avoid the occurrence of various damage to the roadway, it is best to purchase devices whose weight does not exceed 100 kg, additionally equipped with a special wetting system.
Devices weighing up to 75 kg are perfect for laying paving slabs. As a rule, for these purposes, models are bought equipped with a polyurethane mat, which protect the paving stones from mechanical damage.
Devices weighing more than 150 kg are generally best suited for professionals. Such devices are used during large-scale, large-scale construction. They have a high level of productivity and are capable of compacting, compacting thick, large layers of materials.
Where to buy, how much does it cost, what to look for when buying? You can purchase such specialized construction equipment as a vibrating plate in specialized online stores, having previously read the catalog of all products, having studied its technical characteristics and functionality, and then making an online order.
Which company is better? On the market for construction, specialized machinery and equipment, there are a large number of models of vibrating plates from different manufacturers. The best domestic manufacturers of such devices are - Caliber, TCC, MISSOM, Splitstone. The best foreign companies specializing in the production of such devices are Grost, Diam, Zitrek, Impulse.
Review of the best petrol-powered models
Gasoline-powered cars, due to their ease of maintenance and operational capabilities, are very popular among most consumers. The main advantages of such devices are low cost and compliance with parameters such as price / quality. In addition, they are irreplaceable when it is necessary to compact the soil in a hard-to-reach place.
Models with petrol drives can be equipped with 4-stroke engines and have different power levels. Their average cost varies between 30-60 thousand rubles. However, it is worth noting that there may be copies on the domestic market, the cost of which is about 20 thousand rubles.
Craton KR-PC53
Refers to modern budgetary, inexpensive equipment that is perfect for compacting the soil or a variety of bulk materials. It is equipped with a gasoline engine, which is why it is often used on construction sites where there is no way to connect the power tool to the network. The AI-92 grade is used as fuel.
Equipped with folding handles and special transport wheels. Thanks to this, Kraton KR-PC53 is convenient to store and easy to move. All components of this unit are made of high quality steel. A special coating is used to protect the housing from corrosion. It is additionally equipped with an oil sensor, a special casing, which serves to protect the drive belt from a variety of mechanical damage.
The power of the device is 2.06 kW, the internal combustion engine is 2.8 hp. sole length - 495 mm, width - 320 mm. The force indicator is 8.2 kN. The total weight is 53 kg. The frequency of vibrations arising in one minute is 5900. Equipped with a fuel tank, the volume of which is 1.6 l.
Advantages:
- The duration of continuous work without refueling is 4 hours;
- Availability (average price 23,270 rubles);
- The presence of special shock absorbers that reduce the load on the engine;
- The edges at the base of the slab are bent;
- Easy to use and operate;
- Build quality.
Disadvantages:
- Some users note that this model creates a lot of noise during operation;
- Not suitable for complex work.
Samsan PC 162
It is used for compaction of mixed soil, gravel and sand. The soil compaction depth is 200 mm. This unit can be used when paving roads.
Equipped with a 4-stroke internal combustion engine, 5.5 hp. Differs in economical fuel consumption. The number of vibration frequency is 5600 rpm. In addition, it is equipped with special connections, due to which the level of incoming vibrations directly to the handle itself is significantly reduced.
The power of this model is 4 kW. Sole dimensions - 500x360 mm. The effective compaction area is 450 square meters per hour. It is completed with a water tank and a 3.1 liter fuel tank. The weight of this device is 62 kg.
Advantages:
- It is an inexpensive, budget device (average price - 30,140 rubles);
- Well dampens vibrations coming to the handles;
- Low fuel consumption;
- The presence of a special protective casing;
- High level of performance;
- Handle throttle control;
- Build quality;
- Functional.
Disadvantages:
- Does not come with a volcanic rug, you have to purchase it separately;
- Some users point to the large weight of this model, so it is not always convenient to use it for laying paving slabs.
Zitrek CNP 330-1
This unit is powered by a powerful petrol engine from the reliable global manufacturer Honda. Differs in ease of operation and increased power level. Perfect for professional work, compaction of layers of gravel, soils, various bulk materials. Suitable for performing work directly in the trenches themselves, as well as in other hard-to-reach places. During movement it can be controlled backward, in place or forward. Equipped with special shock absorbers that dampen the level of transmitted vibrations.
The power of this model is 6.8 kW, and the 4 - stroke engine is 9 hp. Sole dimensions - 820x480 mm. The compaction area is 650 square meters per hour. The compaction depth level is 900 mm. The amount of force is 38 kN. Equipped with a fuel tank with a volume of 5.3 liters. The total weight of this unit is 250 kg.
Advantages:
- Build quality;
- Component quality;
- Functional;
- Reverse option;
- Working area of the sole;
- Compaction depth indicator;
- Ease of operation.
Disadvantages:
- High cost (131,990 rubles);
- Noisy;
- Great weight.
Rating of the best, quality diesel models
Such devices, on which a diesel engine is installed, have excellent performance characteristics. It should be noted that heavy vibrating plates are equipped with diesel engines.
In addition, their cost is much higher compared to gasoline or electric counterparts. The average price of such units varies from 120 thousand rubles. Some diesel models can cost more than RUB 1 million. They are the most expensive vibrating plates. As a rule, such devices are used by road services, as well as by construction companies when performing repair work.
Zitrek CNP 330-3 AES
It is a reversible vibrating plate, which is designed to perform both road and construction works of any complexity associated with the compaction of various coatings. Equipped with a powerful, reliable diesel engine. Thanks to this, the Zitrek CNP 330-3 AES can be used during construction work, even in the field. It is completed with a spacious 5.5 liter tank for storing fuel.
The duration of continuous work without refueling is about 4 hours. Fuel consumption is 0.6 liters per hour. Thanks to the rechargeable battery and electric starter, this unit can be easily started in different weather conditions.
Sole dimensions - 820x480 mm. The ramming area is 650 square meters per hour. Equipped with a reverse. The volume of the internal combustion engine is 406 cubic cm. The value of the incoming forces is 38 kN. The mass of the apparatus is 250 kg. The power of the device is 5.7 kW, the engine is 7.75 hp.
Advantages:
- Durability;
- Build quality;
- The plate is made of high quality, durable steel;
- Mobility;
- Simplicity and ease of management;
- Suitable for complex work.
Disadvantages:
- Price (134,910 rubles);
- Weight;
- Not always available.
AMMANN APR 4920 AF-M-48-A — 2
This device is equipped with a special two-shaft vibrator, which, due to the extended service interval, is able to create a large pressure force even when working in a hard-to-reach place. Additionally equipped with a special hour meter.
It has good maneuverability and is able to overcome even steep inclines. This device can also be used for tamping the soil on slopes (up to 30% slope). It can be equipped with a variety of additional options - plate extender, volcanic mat, electric starter.
The total weight of the device is 391 kg. When using a 75 mm widener, the weight reaches 413 kg, when using a 150 mm widener, the total weight is 424 kg. Slab length - 450 mm. Equipped with a 6.6 kW / 9 hp motor. The fuel consumption indicator is 1.6 liters per hour. The volume of the fuel tank is 5 liters.
Advantages:
- The ability to install additional options;
- Low fuel consumption;
- Build quality and components;
- Possibility to adjust the height of the control handle;
- Possibility to install anti-vibration mats.
Disadvantages:
- Cost (564 619 rubles);
- Weight;
- Complete set (all additional options are purchased separately);
- Some users note that fuel consumption is higher than the standard figure indicated by the manufacturer.
WACKER NEUSON DPU 6555HEAP
This German-made model is designed for paving stones, ramming bulk materials such as sand or crushed stone. It can be used for asphalt paving on roads. The handle guide folds down automatically, which greatly simplifies transportation and reduces the risk of damage during movement.
In the manufacture of the base plate of this device, high-strength nodular cast iron was used. As a result, it has high fracture strength and low wear.Thanks to its powerful diesel engine, the WACKER NEUSON DPU 6555HEAP can achieve high speed and performance when performing its tasks. It has a low vibration level, which has a positive effect on the level of comfort when using the device.
Equipped with a 9.6 hp motor. Equipped with a reverse. Plate dimensions 900x600 mm. Impact force level - 65 kN. The maximum depth of the compacted soil is 650 mm. The fuel consumption for continuous operation is 1.9 liters per hour. Equipped with a 6 liter fuel storage tank. Weight - 497 kg.
Advantages:
- Build quality and components;
- Reliability and performance;
- Functional;
- The quality of the slab;
- Low fuel consumption for a model of this class.
Disadvantages:
- High cost (945,000 rubles);
- Weight;
- The warranty period is only 1 year (there is insufficient warranty period for such equipment).
Rating of the most reliable models with an electric drive
Vibratory plates equipped with an electric drive, in comparison with diesel or gasoline counterparts, have low power, but they are much cheaper. For the operation of such units, an electrical connection is required.
To carry out work in places where there is no possibility of connecting to the network, you will have to use a generator. As a rule, such devices are purchased for laying paving slabs and performing simple work on soil compaction. The minimum cost of such devices varies in the region of 18-20 thousand rubles.
VIBROMASH VU -11-75
Reliable, high-quality electric vibrating plate, which is suitable for tamping, compaction of loose soils, as well as laying paving slabs. It is a mobile, economical and compact device. Only one operator is needed to operate this machine, even in confined spaces. Perfect for compacting the soil near the basement of buildings, arranging curbs on the roads. Also, this model is often used for laying footpaths of small width.
Equipped with an electric motor with a power of 0.55 kW. Sole dimensions - 500x300mm. The force is 11.3 kN. The total weight of the apparatus is 80 kg.
Advantages:
- Low cost (38530 rubles);
- Functionality (suitable for a wide range of simple tasks);
- Dimensions;
- Build quality and components;
- The outsole is made of durable steel;
- Low weight.
Disadvantages:
- Low power (suitable for simple tasks only);
- Some users note that after prolonged operation, the electric motor starts to get very hot.
IE-4509 A (220V)
Compact device designed for compacting various types of loose soil, as well as cohesive road surfaces. Perfect for both amateurs and professionals. Thanks to the use of IE-4509 A, it is possible to compact sand, gravel, asphalt concrete, carry out a variety of construction and repair activities. Suitable for tasks in confined spaces. An electromechanical vibrator with a power of 0.25 kW is responsible for its functioning.
Compaction depth indicator - 200 mm. The weight of the device is 40 kg. Operates from a network with a voltage of 220 V. The dimensions of the plate are 400x320 mm.
Advantages:
- Availability (price 27,770 rubles);
- Component quality;
- Good build;
- Ease of operation.
Disadvantages:
- Low power;
- Low productivity.
SHATAL PC-1443
High-quality, productive, according to buyers, an environmentally friendly device that has a low level of outgoing noise. It can be used for compaction of soils, as well as during the laying of cold or hot asphalt. SHATAL PC-1443 can be used even in small areas with very difficult access.
Equipped with a reliable, high-quality electric motor with a power of 3 hp. Thanks to this, it is able to exert a force of 1400 kg on the surface.In the manufacture of the body of the vibrating plate, high-carbon steel, which has an increased level of strength, was used. Due to its small dimensions, this unit can be easily transported even in a passenger car. The entire structure weighs only 88 kg. Plate dimensions - 400x500 mm. Impact force - 13.7 kN. The total productivity level is 625 square meters per hour.
Advantages:
- High performance for units of this class;
- Reliability;
- Power;
- Compactness;
- Low weight;
- Functionality (can be used to perform even complex tasks).
Disadvantages:
- Very high cost (135,918 rubles);
- There is no reverse mode.
Overview of the most popular hydraulically driven models
Models equipped with a hydraulic drive have high reliability rates and do not need special handling. Simply put, reverse and forward travel can be switched on them without first dropping the speed on the machine. This significantly increases the efficiency and speed of the work carried out. In addition, units equipped with a hydraulic drive are much more reliable compared to analogues equipped with a mechanical drive.
TSS - CP - 80
The vibrating shaft is driven as well as the control system of this device is carried out thanks to a hydraulic drive. This device is characterized by good maneuverability, even when performing tasks in confined, small spaces. In addition, the TSS - CP - 80 has a high level of flotation, even on sticky, clayey soil. During soil compaction, the operator can independently adjust and control the impact force of the vibratory plate.
Equipped with a single-cylinder petrol engine with air cooling system. Sole dimensions - 480x350 mm. Fuel consumption - 1.7 liters per hour. Started with a recoil starter. The vibration frequency is 6000 per minute. Productivity - 650 square meters per hour.
Advantages:
- Light weight (80 kg);
- Build quality and components;
- Simple controls;
- Specifications;
- Power;
- Performance.
Disadvantages:
- Price (96,949 rubles).
TSS-CP-350 electric start
A functional, productive device built for tough working conditions. Ideal for trench backfill compaction. In addition, this device can be used when performing repairs, as well as maintaining road surfaces. It has a good cross-country ability and high maneuverability. Equipped with a durable, high-quality cover that does not allow dust and dirt to get onto the unit parts.
Plate dimensions - 860x485 mm. Equipped with a reverse function, a 13 hp gasoline engine. The compaction depth reaches 900 mm. The power of the device is 9.4 kW. Unit weight - 350 kg. The stove is made of cast iron. The fuel consumption indicator is 3.7 l / h.
Advantages:
- Power;
- Functionality;
- Performance characteristics;
- Simple controls;
- Reliability and build quality;
- Can be used to perform tasks of increased complexity.
Disadvantages:
- Cost (RUB 323074);
- Weight;
- Fuel consumption.
Comparative table of different models of vibrating plates:
| Name, description | Drive class | Weight, kg) | Plate dimensions (mm) | Cost (in rubles) |
|---|---|---|---|---|
| Craton KR-PC53 | Petrol | 53 | 495x320 | 23270 |
| Samsan PC 162 | Petrol | 62 | 500x360 | 30140 |
| Zitrek CNP 330-1 | Petrol | 250 | 820x480 | 131990 |
| Zitrek CNP 330-3 AES | Diesel | 250 | 820x480 | 134910 |
| AMMANN APR 4920 AF-M-48-A — 2 | Diesel | 391 | 450 | 564619 |
| WACKER NEUSON DPU 6555HEAP | Diesel | 497 | 900x600 | 945000 |
| VIBROMASH VU -11-75 | Electric | 80 | 500x300 | 38530 |
| IE-4509 A (220V) | Electric | 40 | 400x320 | 27770 |
| SHATAL PC-1443 | Electric | 88 | 400x500 | 135918 |
| TSS - CP - 80 | Hydraulic | 80 | 480x350 | 96949 |
| TSS-CP-350 electric start | Hydraulic | 350 | 860x485 | 323074 |
What are the selection criteria, what mistakes to avoid when choosing? Vibratory plates are indispensable construction equipment when it becomes necessary to compact soil or loose soils, for example, when erecting the foundation of a house. Such units are often used during the dense paving of paving slabs, paving stones, road repair and asphalt paving.First of all, it is necessary to select such a device, based on what tasks will be performed with its help.
The most optimal solution is to purchase vibrating plates with a gasoline engine. Since they are standalone devices, they are great for most tasks. If you use the model of the vibrating plate presented in our rating in your daily life, or you have any questions after reading our article, please share your opinion with us in the comments.
